"Although we handle minor collision work in-house, when it comes to paint, 312 Truck is our go-to. Their pricing is among the most competitive in the Chicagoland area—often half of what others charge while still delivering high-quality results. They’ve been a valuable extension of our team."
5 Common Diesel Engine Problems & How to Catch Them Early

Team #312Truck
From turbo lag to fuel injector failures, here are the most common diesel engine problems and how to catch them early before they sideline your truck or fleet.
Diesel engines are built for power, endurance, and heavy-duty performance—but like any complex system, they need regular care to stay reliable. If you operate commercial diesel vehicles in Chicago, routine diesel truck service isn’t optional—it’s essential for keeping your business moving.
At 312 Truck Body Repair & Painting, we specialize in diesel truck diagnostics and repair services tailored to meet the demands of local fleets. In this guide, we’re breaking down some of the most common diesel engine problems and how to spot them early—before they become costly repairs.
Understanding How a Diesel Engine Works
Unlike gasoline engines, diesel engines rely on high compression and heat to ignite fuel rather than spark plugs. This gives diesel engines greater torque, better fuel economy, and a longer lifespan—assuming proper maintenance is in place.
Key components include:
- Fuel injectors
- Turbochargers
- Glow plugs
- EGR valves and DPF filters
- High-pressure fuel systems
These parts are durable but prone to wear under high stress, especially in commercial use.
Common Diesel Engine Problems (and Warning Signs)
Here are the top diesel engine issues we see most often in our Chicago diesel repair shop:
1. Fuel Injector Issues
Clogged or leaky injectors disrupt fuel flow, causing misfires, rough idling, or poor fuel economy.
Warning signs: Excessive smoke, hard starts, drop in MPG.
2. Turbocharger Failure
Over time, oil buildup or worn bearings can cause turbo lag or full turbo failure.
Warning signs: Whining noises, reduced power, black smoke.
3. EGR Valve or DPF Clogging
Modern diesel engines use emission systems that can clog if not maintained.
Warning signs: Check engine light, loss of acceleration, frequent regens.
4. Glow Plug Malfunctions
Cold weather can reveal failing glow plugs, making trucks hard to start.
Warning signs: Long crank times, white smoke on cold starts.
5. Excessive Black Smoke
Indicates unburned fuel—often caused by injector or turbo issues.
Warning signs: Dark smoke under load or while idling.
Catching Problems Early: Diesel Maintenance Tips
The best way to avoid major repairs? Routine checkups. Here’s what we recommend:
- Every 10,000 miles: Inspect fuel system, replace fuel filters
- Every 20,000 miles: Turbo inspection, EGR cleaning
- Annually or 25,000+ miles: Full diagnostics, injector testing, compression check
Preventative diesel truck maintenance is far more affordable than major engine repair. If you’re operating a fleet, these intervals should be tracked across all vehicles.
Diesel Repair Services at 312 Truck Body Repair
We offer full-service diesel truck diagnostics, maintenance, and engine repair, including:
- Fuel injector cleaning and replacement
- Turbocharger inspections
- EGR/DPF cleaning
- Glow plug testing
- Fleet engine maintenance plans
Our ASE-certified technicians specialize in commercial diesel vehicles and understand the unique challenges of operating in Chicago’s stop-and-go traffic and cold winters.
Stay Ahead of Diesel Engine Problems
Don’t wait for warning lights or breakdowns. Catch issues early and keep your truck—or your whole fleet—running at peak performance.
📞 Call now to book your next diesel service at 312 Truck Body Repair.
Your truck works hard. Let’s make sure it keeps going strong.